In the March 29, 2019 edition of Resource Recycling, Jared Paben reported that researchers at the Vellore Institute of Technology in India found they could use granules of high-impact polystyrene from scrap electronics as a replacement for sand in self-compacting concrete. They also studied using fly ash from a power plant as a replacement for cement. They found HIPS and fly ash could be used at levels of up to 30 percent without significantly reducing strength, according to their paper, which was published in February in the journal Buildings. Self-compacting lightweight concrete is generally used on long-span bridges, the paper noted.
According to the iFixit blog, “The coalition at Repair.org has been hard at work getting 15 states to introduce Right to Repair bills so far this year. But just like any grassroots movement, they need as much support as they can get—which is why we started a podcast to help spread the word! Every other week, we’ll be gathering special guests to update you on the latest Right to Repair news. You’ll hear stories about the fixers fighting for fair repair legislation, learn how to start a coalition in your state, and get tips for talking to your state representatives…Future episodes will focus on specific Right to Repair issues, so leave a note in the comments telling us what topics and guests you’d like us to feature! ”
The next broadcast is scheduled for Thursday, February 14th at 11 AM PST (1 PM CST) on the iFixit YouTube Channel, https://www.youtube.com/user/iFixitYourself. If you participate in the live event, you’ll get the chance to ask the presenters your questions about repair and associated legislation. Again, the video will be recorded for later viewing on YouTube and the audio will be shared on their social accounts the following day.
With so much positive potential, what could possibly be the downsides of 3D printing? While negative impacts might not be immediately obvious, sustainability advocates must always consider all potential impacts of a technology, product, or action, both positive and negative. The following resources are a good start for considering the often overlooked potential negative impacts of 3D printing.
The Health Effects of 3D Printing. This October 2016 article from American Libraries Magazine discusses exposure to ultrafine particles (UFPs), volatile organic compounds (VOCs), and the risks of bacterial growth in small fissures found within 3D printed objects. The authors provide some very basic tips for reducing risks to patrons and library staff members.
3-D printing: A Boon or Bane? Though a bit dated, this article by Robert Olson, a senior fellow at the Institute for Alternative Futures in Alexandria, VA, in the November/December 2013 issue of the Environmental Forum (the policy journal of the Environmental Law Institute) does a good job of outlining some of the issues that need to be considered when assessing the impacts or appropriateness of this technology. “How efficient are these technologies in the use of materials and energy? What materials are used and what are the worker exposure and environmental impacts? Does the design of printed objects reduce end-of-life options? Does more localized production reduce the carbon footprint? And will simplicity and ubiquity cause us to overprint things, just as we do with paper?“
The dark side of 3D printing: 10 things to watch. This 2014 article by Lyndsey Gilpin for Tech Republic concisely outlines ten potential negative impacts, such as the reliance on plastics, including some that may not have occurred to you, such as IP and licensing issues, bioethics, and national security. Note the mention of 3D printed guns, which have been in the news a fair amount during 2018.
3-D printer emissions raise concerns and prompt controls. This March 26, 2018 article by Janet Pelley in Chemical & Engineering News focuses on potential negative health impacts of inhaling VOCs and plastic particles. “Although the government has set workplace standards for a few of the VOCs released by 3-D printers, these are for healthy working-age adults in industrial settings such as tire or plastic manufacturing plants: None of the compounds is regulated in homes or libraries where 3-D printers might be used by sensitive populations such as children. Furthermore, researchers don’t know the identity of most of the compounds emitted by printers. “Scientists know that particles and VOCs are bad for health, but they don’t have enough information to create a regulatory standard for 3-D printers,” says Marina E. Vance, an environmental engineer at the University of Colorado, Boulder. What’s more, data from early studies of 3-D printer emissions are difficult to use in developing standards because of variability in the test conditions, says Rodney J. Weber, an aerosol chemist at Georgia Institute of Technology. Two years ago, UL, an independent safety certification company, established an advisory board and began funding research projects to answer basic questions about the amounts and types of compounds in 3-D printer emissions, what levels are safe, and how to minimize exposures, says Marilyn S. Black, a vice president at UL. The company is working to create a consistent testing and evaluation method so that researchers will be able to compare data across different labs. ‘By this fall we will put out an ANSI [American National Standards Institute] standard for measuring particles and VOCs for everyone to use,” she says. See the UL Additive Manufacturing pages“, specifically the “library” section for their currently available safety publications.
As electronics become more ubiquitous each day, the integration of smaller electronic components into ever more products continues, and renewable energy becomes an increasingly popular strategy for addressing climate change, the ability to store and supply power efficiently and safely is all the more important. So it’s no surprise that batteries have been a hot topic in the news for the past month or so. Let’s take a moment to consider some of the highlights of recent battery-related news.
We may as well start with the well-written piece by Geoffrey A. Fowler, the Washington Post’s technology columnist, published today (9/12/18): “The problem with recycling our old tech gadgets: They explode.” This is a good article about how design choices to make electronics thinner and more portable make the recycling of electronics more difficult and dangerous. Specifically because lithium-ion batteries are being incorporated into more products and smaller products, often without an easy–or any–way to remove those batteries. This isn’t just problematic for for extending the useful life of products. The trend makes the recycling of electronics increasingly risky while simultaneously making the economic feasibility of such efforts diminish. Recyclers need more time, special equipment, and training for proper handling, and they are at greater risk of damages caused by fires. As Fowler explains: “For all their benefits at making our devices slim, powerful and easy to recharge, lithium-ion batteries have some big costs. They contain Cobalt, often mined in inhumane circumstances in places like the Congo. And when crushed, punctured, ripped or dropped, lithium-ion batteries can produce what the industry euphemistically calls a “thermal event.” It happens because these batteries short circuit when the super-thin separator between their positive and negative parts gets breached. Remember Samsung’s exploding Note 7 smartphone? That was a lithium-ion thermal event.”
Fowler visits Cascade Asset Management, an electronics scrap processor in Madison, WI, to observe the process of removing a battery from an old iPad before the device can be sent through the shredder for recycling. My take away from this article: products need to be designed not only with sleek aesthetics and portability in mind, but also the ability to easily and safely upgrade, repair, and maintain them during their useful life and then to easily and safely reclaim parts and component materials when they have reached their end of useful life. Fowler concludes “So as a gadget reviewer, let me say this clearly to the tech industry: Give up your thin obsession. We’ll happily take electronics with a little extra junk in the trunk if it means we can easily replace batteries to make them last longer – and feel more confident they won’t end up igniting a recycling inferno.” Do agree with his sentiment? Consider voicing that opinion to the manufacturers of your favorite devices, and if you’re an industrial design student, heed well the lessons you can learn from this article.
As long as we’re on the subject of “thermal events,” consider this interesting research highlighted in this article provided by the American Chemical Society : “These lithium-ion batteries can’t catch fire because they harden on impact.” ‘Lithium-ion batteries commonly used in consumer electronics are notorious for bursting into flame when damaged or improperly packaged. These incidents occasionally have grave consequences, including burns, house fires and at least one plane crash. Inspired by the weird behavior of some liquids that solidify on impact, researchers have developed a practical and inexpensive way to help prevent these fires. They will present their results today at the 256th National Meeting & Exposition of the American Chemical Society (ACS). “In a lithium-ion battery, a thin piece of plastic separates the two electrodes,” Gabriel Veith, Ph.D., says. “If the battery is damaged and the plastic layer fails, the electrodes can come into contact and cause the battery’s liquid electrolyte to catch fire.” To make these batteries safer, some researchers instead use a nonflammable, solid electrolyte. But these solid-state batteries require significant retooling of the current production process, Veith says. As an alternative, his team mixes an additive into the conventional electrolyte to create an impact-resistant electrolyte. It solidifies when hit, preventing the electrodes from touching if the battery is damaged during a fall or crash. If the electrodes don’t touch each other, the battery doesn’t catch fire. Even better, incorporating the additive would require only minor adjustments to the conventional battery manufacturing process…In the future, Veith plans to enhance the system so the part of the battery that’s damaged in a crash would remain solid, while the rest of the battery would go on working. The team is initially aiming for applications such as drone batteries, but they would eventually like to enter the automotive market. They also plan to make a bigger version of the battery, which would be capable of stopping a bullet. That could benefit soldiers, who often carry 20 pounds of body armor and 20 pounds of batteries when they’re on a mission, Veith says. “The battery would function as their armor, and that would lighten the average soldier by about 20 pounds.”
Imagine the day when lithium-ion batteries might be an asset for safety instead of a liability!
Writing for the HOBI International blog, Alicia Cotton recently wrote that “Innovation is making lithium-ion batteries increasingly harder to recycle.” The point of her post was that as demand for lithium-ion batteries increase, manufacturers will look to produce them with cheaper materials, adversely impacting the economic incentives for recycling these batteries. ‘According to the Royal Chemistry Society, the cost of cobalt, which is heavily used as a cathode material in all batteries, jumped from $32,500 to $81,000 in just over a year. In response, battery manufacturers have opted to redesign batteries to minimize cobalt. In May, Tesla CEO Elon Musk said the company had all but eliminated cobalt from batteries it uses in automobile and stationary batteries. However, doing so will help keep batteries cheap — as in too cheap to recycle. Without valuable contents recyclers have little incentive to capture used batteries, Kaun said.‘ This is an interesting example of trade-offs and how considerations for sustainability are rarely simple. The use of cobalt in batteries is problematic not just due to the economic cost of the material, but also due to human rights issues related to cobalt sourcing. However, this article points out that as higher value materials are phased out of design, there is a negative impact on the economics of recycling. More work is clearly needed to create recycling incentives for lithium-ion batteries moving forward, as well as developing batteries which depend less on cobalt, and improving the sustainability of the cobalt supply chain.
In another recent post for the HOBI International blog, Cotton writes that a “New Material will Triple Storage Capacity of Lithium-Ion Batteries.” “Together in a joint effort, scientists from the University of Maryland (UMD), U.S. Army Research Lab and the U.S. Department of Energy’s (DOE) have been working hard to improve the storage capacity of lithium-ion batteries. Turns out, the use of extra cobalt was the answer. The scientists believe they can triple the energy density of lithium-ion battery electrodes.” Well, that would make those batteries not only have higher storage capacity, but also create an incentive for recycling them–but then we’re looking at the issues surrounding cobalt sourcing again. What did I say about trade-offs and how sustainable solutions are rarely simple? Sigh.
And, while we’re on the subject of sustainable solutions coming in shades of grey, here’s an example of how context can be important. As someone who advocates for waste reduction, I often talk about the need for more durable, repairable, upgradable goods and a move away from disposability. I certainly like to encourage people to use rechargeable batteries instead of single-use ones where they can. But there are situations in which disposable goods might actually foster sustainability, and yes, this is even true for batteries. Another recent update from the American Chemical Society discussed “A paper battery powered by bacteria.” Consider remote areas of the world where access to electricity is a luxury, or situation in which a natural disaster or other emergency has occurred leaving an area without access to power. Think about medical devices that would be needed to help victims of a disaster, or just be part of everyday medical support in remote areas. Paper is desirable for biosensors due to its flexibility, portability, high surface area, and inexpensive nature. “Choi and his colleagues at the State University of New York, Binghamton made a paper battery by printing thin layers of metals and other materials onto a paper surface. Then, they placed freeze-dried “exoelectrogens” on the paper. Exoelectrogens are a special type of bacteria that can transfer electrons outside of their cells. The electrons, which are generated when the bacteria make energy for themselves, pass through the cell membrane. They can then make contact with external electrodes and power the battery. To activate the battery, the researchers added water or saliva. Within a couple of minutes, the liquid revived the bacteria, which produced enough electrons to power a light-emitting diode and a calculator…The paper battery, which can be used once and then thrown away, currently has a shelf-life of about four months. Choi is working on conditions to improve the survival and performance of the freeze-dried bacteria, enabling a longer shelf life.“In a related article by Jason Deign for Greentech Media, Choi noted that in these low-power, low-cost situations, the paper battery could be used and then biodegrade without special treatment. Further reporting on this innovation is available in the IEEE Spectrum.
Now that you’ve read about all these innovations and the need for further innovations, you may be thinking, “Can someone please just tell what a lithium-ion battery is, the basics of how they work, and why we use them if there are so many problematic issues?!?!” Don’t worry–a recent post by Arthur Shi on the iFixit blog provides a nice overview with some links to more in-depth explanations if you’re interested.
From the May 1, 2018 edition of Science Daily: “Engineered nanomaterials hold great promise for medicine, electronics, water treatment, and other fields. But when the materials are designed without critical information about environmental impacts at the start of the process, their long-term effects could undermine those advances. A team of researchers hopes to change that.
In a study published in Nature Nanotechnology, Yale researchers outline a strategy to give materials designers the tools they need to make the necessary assessments efficiently and at the beginning of the design process. Engineers traditionally focus on the function and cost of their products. Without the information to consider long-term environmental impacts, though, it is difficult to predict adverse effects. That lack of information means that unintended consequences often go unnoticed until long after the product has been commercialized. This can lead to hastily replacing the material with another that proves to have equally bad, or even worse, effects. Having materials property information at the start of the design process could change that pattern. “As a researcher, if I have limited resources for research and development, I don’t want to spend it on something that’s not going to be viable due to its effects on human health,” said Julie Zimmerman, professor of chemical & environmental engineering and co-senior author of the study. “I want to know now, before I develop that product.” To that end, the researchers have developed a database that serves as a screening tool for environmentally sustainable material selection. It’s a chart that lists nanomaterials and assesses each for properties such as size, shape, and such performance characteristics as toxicity and antimicrobial activity. Mark Falinski, a PhD student and lead author of the study, said this information would allow researchers to weigh the different effects of the material before actually developing it.”
The database created by the research team also allows other researchers to enter information to improve the material selection framework. It includes engineered nanomaterials and conventional alternatives with human health and environmental metrics for all materials.
The research team includes scientists affiliated with Yale University, the University of Illinois at Chicago, City University of Hong Kong, and the University of Pittsburgh.
Read the referenced article in Nature Nanotechnology at https://www.nature.com/articles/s41565-018-0120-4. [Mark M. Falinski, Desiree L. Plata, Shauhrat S. Chopra, Thomas L. Theis, Leanne M. Gilbertson, Julie B. Zimmerman. A framework for sustainable nanomaterial selection and design based on performance, hazard, and economic considerations. Nature Nanotechnology, 2018; DOI: 10.1038/s41565-018-0120-4]
To learn more about the potential environmental and health impacts of nanotechnology, see the following:
Watch for Nanotechnology Environmental Health and Safety: Risks, Regulation, and Management, Third Edition, edited by Matthew Hull and Diana Bowman, due out in August 2018. See https://www.elsevier.com/books/nanotechnology-environmental-health-and-safety/hull/978-0-12-813588-4. This book “includes real-world case studies, wherever practical, to illustrate specific issues and scenarios encountered by stakeholders positioned on the frontlines of nanotechnology-enabled industries. Each case study will appeal and resonate with laboratory scientists, business leaders, regulators, service providers and postgraduate researchers.”
On Tuesday, August 22, the Illini Gadget Garage will be hosting a screening of the documentary Death by Design at the Champaign Public Library. Doors will open at 6:30 PM and the film will begin at 7:00. The film duration is 73 minutes.
The Illini Gadget Garage is a repair center that helps consumers with “do-it-together” troubleshooting and repair of minor damage and performance issues of electronics and small appliances. The project promotes repair as a means to keep products in service and out of the waste stream. The Illini Gadget Garage is coordinated by the Illinois Sustainable Technology Center.
Death by Design explores the environmental and human costs of electronics, particularly considering their impacts in the design and manufacture stages, bearing in mind that many electronic devices are not built to be durable products that we use for many years. Cell phones, for example, are items that consumers change frequently, sometimes using for less than 2 years before replacing with a new model. When we analyze the effort put into, and potential negative impacts of, obtaining materials for devices through efforts like mining, the exposure to potentially harmful substances endured by laborers in manufacturing plants, and the environmental degradation and human health risks associated with informal electronics recycling practices in various parts of the word, the idea that we might see these pieces of technology as “disposable” in any way becomes particularly poignant. For more information on the film, including reviews, see http://deathbydesignfilm.com/about/ and http://bullfrogfilms.com/catalog/dbd.html. You can also check out the trailer at the end of this post.
The International Electronics Manufacturing Initiative (iNEMI) regularly produces industry roadmaps. According to the iNEMI web site, “Each edition is a global collaborative effort that involves many individuals who are leading experts in their respective fields and represent many perspectives on the electronics manufacturing supply chain. Our roadmap has become recognized as an important tool for defining the “state of the art” in the electronics industry as well as identifying emerging and disruptive technologies. It also includes keys to developing future iNEMI projects and setting industry R&D priorities over the next 10 years.”
The latest edition of the iNEMI roadmap will go on sale this month. In preparation, iNEMI is previewing highlights from select chapters in the following two webinars:
Asia (April 6): Internet of Things (IoT) and Packaging & Components Substrates chapters
North America/Europe (April 7): IoT and Sustainable Electronics chapters
The purpose of these webinars is to introduce the 2017 iNEMI Roadmap and identify key issues and needs, collect feedback during the Q & A session for ongoing gap analysis purposes, recruit participation in in the development of the iNEMI Technical Plan, and recruit participation in the next roadmap development cycle. (See http://community.inemi.org/content.asp?contentid=56 for information on the 2015 Technical Plan.)
The February 15 deadline for applying for an EPEAT purchaser award is fast approaching. The EPEAT product registry is a useful tool to identify more sustainable electronic product options in the categories of PCs and Displays (including tablets), Imaging Equipment (which includes printers, copiers, scanners and multifunction devices) and Televisions.
The deadline has been extended until April 27th to submit applications for the EPEAT Purchaser Awards. The awards recognize excellence in green procurement of electronics. EPEAT Purchasers will earn a star for each product category for which they have a written policy in place that requires the purchase of EPEAT registered electronics.
The EPEAT Purchaser Awards are open to all organizations that purchase EPEAT-registered products and meet the following requirements:
Agree to have your organization as an EPEAT Purchaser. EPEAT Purchasers agree to share their specific EPEAT vendor contract language and to be listed on the EPEAT website. By submitting the EPEAT Purchaser Award Application, you agree to have your organization listed as an EPEAT Purchaser.
Must have an organizational purchasing policy in place for environmentally preferable procurement of electronics (see model policy language)
Must set specifications in contracts with vendors requiring that all electronic products in a specific category (PC/Displays, Imaging Equipment, and Televisions) achieve Bronze registration or higher in the EPEAT system in the country/countries of purchase (see model contract language)
Must report annual purchase volume of EPEAT registered products
Winners will be honored on Monday, May 23, during a ceremony in Washington DC. The Awards ceremony will be co-located with the Sustainable Purchasing Leadership Council (SPLC) Summit at the Kellogg Conference Center and will take place immediately following the SPLC Pre-Summit Courses. All EPEAT Purchaser Award winners are invited to attend a brief reception before the ceremony, and then to participate in the ceremony itself.
Manuscripts are still being accepted for the special issue of the journal Challenges, entitled “Electronic Waste–Impact, Policy and Green Design.”
From the issue’s rationale:
“Electronics are at the heart of an economic system that has brought many out of poverty and enhanced quality of life. In Western society in particular, our livelihoods, health, safety, and well being are positively impacted by electronics. However, there is growing evidence that our disposal of electronics is causing irreparable damage to the planet and to human health, as well as fueling social conflict and violence.
While global demand for these modern gadgets is increasing, policy to handle the increased volumes of electronic waste has not kept pace. International policy governing safe transfer, disposal, reclamation, and reuse of electronic waste is nonexistent or woefully lacking. Where laws do exist about exporting and importing hazardous waste, they are routinely circumvented and enforcement is spotty at best. While European Union countries lead the way in responsible recycling of electronic and electrical devices under various EU directives, most industrialized nations do not have such policies. In the U.S., for example, most electronic waste is still discarded in landfills or ground up for scrap.
It is imperative that we consider how green design practices can address the growing electronic waste problem. This special issue is meant to do just that and spur discussions on how electronic products can become greener and more sustainable.”
If you are interested in submitting a paper for this special issue, please send a title and short abstract (about 100 words) to the Challenges Editorial Office at email@example.com, indicating the special issue for which it is to be considered. If the proposal is considered appropriate for the issue, you will be asked to submit a full paper. Complete instructions for authors and an online submission form for the completed manuscripts are available on the Challenges web site at http://www.mdpi.com/journal/challenges/special_issues/electronic-waste#info. The deadline for manuscript submissions is December 31, 2015. Questions may be addressed to co-guest editor Joy Scrogum.